| The Acetylene Plants from Sanghi Organization are
of indigenous manufacture. Every part has been carefully
designed by experienced engineers. These parts are made
of the best material. Every part has been accurately
made and carefully inspected before assembly. Each unit,
after assembly is charged and worked continuously to
check its performance. You are, therefore, assured of
an efficient and dependable acetylene plant.
This Acetylene Plant from SANGHI ORGANIZATION is of
an advanced design, incorporating several features not
ordinarily found in other generators. This one is a
fully automatic plant with twin hoppers (and needs an
operators' attention for only ten minutes in an hour).
All operations are performed by pneumatically contolled
valves, assisted by highly sensitive sensors, integral
with the temperature control instruments.
These in turn open the water inlet valve or residue
drain valve etc. Two hydraulic pumps help to open and
close the supply of calcium carbide. This is fed into
the generator by screw feed conveyors. The screw feed
mechanism and the agitator are operated by flame-proof
motors and fittings.
100
cu.m./hr. Acetylene Generator
|
The entire operation is perfectly synchronised to give
maximum efficiency and simplicity in operation. Any
failure, whether it is of power supply, water, instruments
air, is signalled visually and also audibly when an
alarm bell rings to alert the operator.
Only flame proof lights and electrical fittings according
to IS2148-68 (Group II) or BSS-229 may be used in an
acetylene plant building. Acetylene cylinders must be
of specification IS: 7312: 1974 or ICC:8.
The design of the entire plant has been made with safety
in mind. Flash Back Arrestors, High Pressure Reverse
Flow check valves, safety valves and complete gauging
help protect both equipment and personnel. Various auto
controls, safety valves, auto vent valves, non-return
valves and Flash Back Arrestors are also provided to
make this plant absolutely safe to operate in all conditions.
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| Acetylene
Cylinders |
 |
 |
| Cylinder
filling manifold |
 |
 |
 |
| LP
drier and condensor |
Instrument
air compressor |
Ammonia
Scrubber |
 |
 |
| Acetylene
Compressor 100 cu.m - side profiles |
 |
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| DA
Purifier |
High
Pressure Drier |
|
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|
| I |
Capacity |
45
cu.metre/hr of Acetylene |
100
cu.metre/hr of Acetylene |
|
Cylinders
filled per batch |
60
Cylinders |
120
Cylinders |
|
Carbide
Size |
4-50
mm |
4-50
mm |
|
Hopper
Capacity |
150
Kg |
300
Kg |
|
Carbide
required per batch |
1,
200 Kg approximately (depending on Carbide quality) |
2,
700 Kg approximately (depending on Carbide quality) |
|
Water
required |
10
ltrs. per kg of Calcium Carbide used |
10
ltrs. per kg of Calcium Carbide used |
|
Power
requirement |
18
KW |
30
KW |
|
Start
up time |
15
minutes |
15
minutes |
| II |
I.S.
Specifications conforms to:
a) Acetylene Generator
b) Flame Proof Motors |
IS
8471 - 1977
IS 2148 (Group II-B)-1968 |
IS
8471 - 1977
IS 2148 (Group II-B)-1968 |
| III |
Statutory
requirement of distances as per Explosive Dept. |
a)
Acetylene Plant and Carbide godown should be:
9 metres form lime pits
15 metres from public road
15 metres from Electricity room
15 metres from any other building
90 metres from Oxygen Plant air intake point and
30 metres from Oxygen Plant Building. |
a)
Acetylene Plant and Carbide godown should be:
9 metres form lime pits
15 metres from public road
15 metres from Electricity room
15 metres from any other building
90 metres from Oxygen Plant air intake point and
30 metres from Oxygen Plant Building. |
|
|
b)
Acetone godown of 2,500 litres capacity should be
6 metres from any other premises |
b)
Acetone godown of 2,500 litres capacity should be
6 metres from any other premises |
| IV |
Power
Supply |
440
Volts/3 phase/50 hertz
(if your supply is different from this please specify
to enable us quote accordingly) |
440
Volts/3 phase/50 hertz
(if your supply is different from this please specify
to enable us quote accordingly) |
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